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Aluminum die cast with chrome finishing
Aluminum die cast with chrome finishing chrome finishing die casting aluminum alloy die casting
Chrome finishing aluminum die casting parts is much strict technical request, particularly for super quality stand, zinc alloy parts is much easy take chrome finishing after polishing. How can we produce so nice chrome finishing parts by casting aluminum material not casting by zinc alloy? Some our customer need their products light and same cosmetic surface like zinc alloy casting parts. First step high pressure aluminum casting molds air vent size need increasing bit than normal practice. Let air have enough time escape from aluminum injection mold. possible to select brass contain rate high aluminum alloy, we suggest aluminum alloy material like ADC10. ADC11, ADC12, A380, B390, 392, for your chrome finishing parts.
Many aluminum die casting supplier will mix recycle material during casting, this is obvious wrong. Any tiny impurity mix casting material is disaster during polishing and chrome coating, in fact even melting furnace need clearing well before casting. Many die cast supplier knew basic chrome plating process. Normal practices is one layer brass coating+ one layer nickel coating +one layer chrome coating. Professional aluminum die casting company will add another polishing step after one layer brass coating. in our chrome finishing die casting field we call water polishing. The polishing wheel should soft and lubrication by water during polishing.
Chrome finishing aluminum die casting parts is much strict technical request, particularly for super quality stand, zinc alloy parts is much easy take chrome finishing after polishing. How can we produce so nice chrome finishing parts by casting aluminum material not casting by zinc alloy? Some our customer need their products light and same cosmetic surface like zinc alloy casting parts. First step high pressure aluminum casting molds air vent size need increasing bit than normal practice. Let air have enough time escape from aluminum injection mold. possible to select brass contain rate high aluminum alloy, we suggest aluminum alloy material like ADC10. ADC11, ADC12, A380, B390, 392, for your chrome finishing parts.
Chrome finishing die casting requires very strict technical requirements. we will also provide your die casting parts design with the most professional advice, and finally produce excellent nickel finishing die casting parts.
Goalsure is one of the aluminium die casting manufacturers, with complete aluminum alloy casting equipment, and we could do aluminum casting mold making according to drawing,
If you want to customize CNC mold or parts, please click here to leave a message.
https://www.gsdiecasting.com/
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03.12.2021
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Custom aluminum die cast components service
Custom aluminum die cast components service die cast aluminium automobile die casting mould
Different components have different technical request, tolerances request, mechanical property request, also with surface request. Like how about salt spray testing, many components will assemble with another metal parts together, so how can we prevent any potential problem in assemble line when products delivery to customer factory. So reading drawing careful before quote will much better.
Our responsibility to let customer to know which kind aluminum alloy will most fit for their components character, different aluminum alloy have different mechanical property, some alloy have good corrosion resistant, some alloy strength than another one, some alloy fit for auto components, some alloy will have good cosmetic surface after finishing, particularly for chrome finishing aluminum die casting parts. Which production process will make components superior standard, how can we solved cost for their project. This is benefit each other. Anyway the fine die casting solutions will get more inquiry.
Structure of sofa leg is quite simply for most high pressure aluminum injection factory, does all of aluminum die casting factory has impact simulation, just suppose 100kg person jump to sofa. Impact at least 500kg. so your sofa leg impact resistant capability at least 800kg. how can we make die casting sofa leg strength and durable? no recycle material allowances, of course the strong aluminum injection tools is necessary. But we still need careful when we order the sofa leg from poor facility aluminum alloy die casting company. die casting chair leg manufactory will reduce cost by small size machine to casting big sofa leg, how can they prevent deformation problem? just leave sofa leg in mold cavity more one minute, even no any air porosity problem when testing by x-ray. But actually this is very high risk for purchaser.
The ageing problem will very seriously when sofa leg get to much heat from mold cavity, all die cast manufactory knew how to prevent overheat problem during casting
We will customize die cast aluminium according to the different technical requirements of customers, produce different kinds of aluminium die casting parts, and provide you with high-quality die casting solutions.
Goalsure is one of the aluminium die casting manufacturers, with complete aluminum alloy casting equipment, and we could do aluminum casting mold making according to drawing,
If you want to customize CNC mold or parts, please click here to leave a message.
https://www.gsdiecasting.com/
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03.12.2021
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Custom Aluminum die cast mold service
Custom Aluminum die cast mold service Aluminium Die Casting Manufacturers In China Aluminum Casting Mold Making
3D and 2D products drawing from customer, the step of mould flow simulation is necessary. To find any potential defects during casting. For example, some parts have A surface and B surface request. Particularly for nickel finishing die casting parts. No any air porosity allowances, many of parts will need secondly machining. Have air bulb occur after machining. Some parts will have very strict tolerances in same axle. This time JSCAST CAE software will offer great solution.in fact all aluminum die casting molds manufactory designer need advanced CAE software to help their job, not only the experiences. DFM for customer confirm, the step of raw material quality checking is very important, particularly the mold core material checking. Now material of H13, SKD61, 8407, 1.2344, DH-31 widespread use in Ningbo die casting mold manufactory. We not only checking the checking the chemical composition and mechanical property. The material pure standard also very important for die casting tooling.
Any impurity contain in mold core will caused crack problem after thousands injection times, rough grinding, milling, and rough CNC machining before heat treatment. After heat treatment will take precision grinding and precision machining. In our pressure die casting mould workshop equipped with high speeding five axle machining center. EDM is widespread use in pressure die casting tools production. This EDM machines great advantage reduce machining cost and solved most complicate structure in HPDC dies, the disadvantage will get corrosion problem. So high standard EDM machines choose is critical. Remove oxidation material is necessary step after EDM machining. Aluminum injection tooling cavity polishing. Roughness of cavity also important for pressure die casting tooling injection times. Polishing direction should same direction with mold opening.
Perfect mold design is important for mold injection times and superior quality casting components.
Prevent molten aluminum alloy directly erosion corrosion mold cavity. Over 70% crack problem caused by part of mold over heating
The injection speed and filling velocity control well when casting gate located in thick part
For excellent air venting, the parting line better located the end of casting system
Let air have time escape from mold cavity before moving die and fixed die closed
Good parting line design should think about how to reduce deburr cost
For strict concentricity casting parts, the products same axle should locate in one cavity whatever female cavity or male cavity. Meet precision request at same time highest possible reduce secondly machining cost.
Aluminium casting company began to produce die cast mold according to the drawings provided by the customer, and through the perfect mold design, our aluminum alloy die casting can better reduce the cost of burrs.
Goalsure is one of the aluminium die casting manufacturers, with complete aluminum alloy casting equipment, and we could do aluminum casting mold making according to drawing,
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03.12.2021
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