Company Last Update: Oct 13, 2016
Name TOS VARNSDORF a.s.
Responsible Peter - Czech Republic, Andrea Dalla Torre - Italy
Locations Czech Republic , Italy
Email info@tosvarnsdorf.cz
Phone +420 412 351 111, +39 3358296772
Website
Description TOS VARNSDORF a. s. situated in Varnsdorf, Czech republic has a years-lasting tradition in machine tool production. TOS VARNSDORF's product program is based on horizontal milling and boring machines of medium class.

The firm was founded, under the name of Arno Plauert Machine Works, as early as 1903 and up to now gets up into a big engineering company known with its products all around the world.

The machines are characterized with high performance, progressive design and reliability whereby these properties are a result from all the time-proven experience of engineers with the current state-of-the art. The machines can be found on the world's most demanding markets. At present the biggest ones are Germany, Czech Republic, Finland, Poland, Russia. The sales are progressively growing in China as well as other countries.

Machine
Horizontal milling and boring machines > MAXIMA
machine design is based on design groups of WRD machines, which are arranged in a cross - bed design 
power machining of extremely heavy and large workpieces from several sides 
machine can be extended with a wide selection of technological accessories that significantly widen the machine technological utility value
either HEIDENHAIN iTNC 350, SINUMERIK 840 or FANUC control system can be selected for controlling the machine
13.07.2016
Horizontal milling and boring machines > WHR 13 (Q)
The horizontal boring and milling machine with traveling ram and the working spindle type WHR / WRD 13 (Q) is based on the original generation of CNC horizontal milling and boring machines WHN (Q)13 CNC of TOS VARNSDORF a.s
WHR 13 (Q) is horizontal boring and milling machine which are offered with spindle diameter 130 mm.
The machines are continuously controlled in five axes (X - base cross travelling, Y - headstock vertical adjustment, V - RAM longitudinal travel, Z longitudinal travel of the column and W - working spindle longitudinal travel).
machine can be extended with a wide selection of technological accessories that significantly widen the machine technological utility value
HEIDENHAIN iTNC 530 HSCI, Sinumerik 840 D-SL or FANUC 30i/31i control system can be selected for controlling the machine.
13.07.2016
Horizontal milling and boring machines > WHN(Q) 13-15 CNC
the most successful machine produced by TOS VARNSDORF a. s. (more than 2,000 produced machines)
universal machine tool for precise milling, coordinate boring, the boring and cutting of box and plate plate screws and comlicated workpieces with weight of up to 25,000 kg
machine can be extended with a wide selection of technological accessories that significantly widen the machine technological utility value
either SINUMERIK 840D, HEIDENHAIN iTNC 530 or FANUC 31i control system can be selected for controlling the machine
13.07.2016
Horizontal milling and boring machines > WHN 130 (Q, MC)
leading edge technology machine corresponding with the needs of the up-to-date progressive machining
effective universal chip removal machining of non-rotary workpieces of larger size and weight, employing the partprograms of the most progressive technological features
modular design offers a chance to choose from a broad range of optional travel tenghts in all axes. This provides the customers with a possibility to choose for themselves a machine that suits their needs the most
either SINUMERIK 840D, HEIDENHAIN iTNC 530 or FANUC 31i control system can be selected for controlling the machine
13.07.2016
Horizontal milling and boring machines > WHN 110 (Q, MC)
eading edge technology machine corresponding with the needs of the up-to-date progressive machining
effective universal chip removal machining of non-rotary workpieces of larger size and weight, employing the partprograms of the most progressive technological features
modular design offers a chance to choose from a broad range of optional travel tenghts in all axes. This provides the customers with a possibility to choose for themselves a machine that suits their needs the most
either SINUMERIK 840D, HEIDENHAIN iTNC 530 or FANUC 31i control system can be selected for controlling the machine
on the customer’s wish the machine can be supplied also in design „BASIC“ with modified technical parameters
13.07.2016
Horizontal milling and boring machines > WH(Q) 105 CNC
it is suitable for the most demanding applications
high cutting performance and outstanding product reliability make this machine ideal for one-off applications or volume production in the most difficult operations 
it is intended for broadly universal chip removal machining of non-rotational parts of smaller size and weight particularly of cast iron, cast steel and steel, employing the most sophisticated part-programs
either SINUMERIK 840D, HEIDENHAIN iTNC 530 or FANUC 31i control system can be selected for controlling the machine
13.07.2016
Horizontal milling and boring machines > WH 10 CNC
the smallest type representative of the original line of the CNC horizontal boring machines of TOS VARNSDORF a. s. which was designed during the modernisation of WHN 9 A/B
technologically and price-wise is it a perfect machine for tool shops and plants with medium batch production
it is suitable for series production and high technologies
either SINUMERIK 840D, HEIDENHAIN iTNC 530 or FANUC 31i control system can be selected for controlling the machine
13.07.2016
Floor type horizontal boring mills > WRD 180 H
WRD 180 H hydrostatic floor-type horizontal boring and milling machines are designed to serve for precise coordinate drilling, boring, milling, and thread cutting.
They are particularly suitable for the machining of box-, plate- and complex-shape work pieces made of cast iron, cast steel, steel or other materials machinable with cutting tools, and for large and very large size and weighty components.
The machines are well usable for batch production and complex process applications.
Machine are offered with three type of working spindel diameter (160, 180 and 200)
The machines are continuously controlled in four axes (X - base cross travelling, Y - headstock vertical adjustment, Z - sliding block longitudinal travel and W - working spindle longitudinal travel).
They can be extended with a wide selection of technological accessories that significantly widen the machine technological utility value.
HEIDENHAIN iTNC 530 HSCI, Sinumerik 840 D-SL or FANUC 30i/31i control system can be selected for controlling the machine.
13.07.2016
Floor type horizontal boring mills > WRD 170 (Q)
the biggest type of floor type horizontal boring machines manufactured by TOS VARNSDORF a.s.
intented for precision and high-efficient coordinate boring, drilling, milling and thread-cutting particularly in the case of large-scale, heavy and structurally difficult work-pieces made of cast iron, cast steel and steel
according to process needs, the machine can be extended with a clamping field consisting of clamping plates or with one or more additional tables
machines can be extended with a wide selection of technological accessories that significantly widen the machine technological utility value
either SINUMERIK 840D, HEIDENHAIN iTNC 530 or FANUC 31i control system can be selected for controlling the machine
on the customer’s wish the machine can be supplied also in design with spindle diameter of 160 mm
13.07.2016
Floor type horizontal boring mills > WRD 130/150 (Q)
twin-type of machines of the same concept and frame, but different main motor outputs, different headstocks and spindle speeds
intented for precision and high-efficient coordinate boring, drilling, milling and thread-cutting particularly in the case of large-scale, heavy and structurally difficult work-pieces made of cast iron, cast steel and steel
according to process needs, the machine can be extended with a clamping field consisting of clamping plates or with one or more additional tables
machines can be extended with a wide selection of technological accessories that significantly widen the machine technological utility value
either SINUMERIK 840D, HEIDENHAIN iTNC 530 or FANUC 31i control system can be selected for controlling the machine
on the customer’s wish the WRD 150 type can be supplied also in design with spindle diameter of 160 mm
13.07.2016
Floor type horizontal boring mills > WRD 13 (Q)
The horizontal boring and milling machine with traveling ram and the working spindle type WHR / WRD 13 (Q) is based on the original generation of CNC horizontal milling and boring machines WHN (Q)13 CNC of TOS VARNSDORF a.s
WRD 13 (Q) is horizontal boring and milling machine which are offered with spindle diameter 130 mm.
The machines are continuously controlled in four axes (X - base cross travelling, Y - headstock vertical adjustment, Z - sliding block longitudinal travel and W - working spindle longitudinal travel).
machine can be extended with a wide selection of technological accessories that significantly widen the machine technological utility value
HEIDENHAIN iTNC 530 HSCI, Sinumerik 840 D-SL or FANUC 30i/31i control system can be selected for controlling the machine.
13.07.2016
Floor type horizontal boring mills > GRATA
the newest product of floor type horizontal boring mills of TOS VARNSDORF a.s.
machine for precise coordinate milling, drilling and thread cutting which is particularly suitable for the machining of box-, plate- and complex- shape workpieces made of cast iron, cast steel, steel or other materials, and for large and weighty components 
machine can be extended with a wide selection of technological accessories that significantly widen the machine technological utility value
either SINUMERIK 840D or HEIDENHAIN iTNC 530 control system can be selected for controlling the machine
13.07.2016
Machining centres > WHtec 130
WHtec 130 Machining Center is the biggest type representative of the most recent series of machining centers comprehensively called WHtec from production of TOS VARNSDORF a.s.
fully enclosed machining centre with bed arrangement into shape T with horizontal spindle axis and rotary table
according to technological needs the machines can be extended with modules of automatic tool change and automatic pallet change
universal and special technologies of cutting operation incl. the most advanced technologies of five-axes and HSC machining
either SINUMERIK 840D or HEIDENHAIN iTNC 530 control system can be selected for controlling the machine
13.07.2016
Machining centres > OPTIMA
fully enclosed machining centre with bed arrangement into shape T with horizontal spindle axis and rotary tableghg
according to technological needs the machines can be extended with modules of automatic tool change and automatic pallet change
universal and special technologies of cutting operation incl. the most advanced technologies of five-axes and HSC machining
either SINUMERIK 840D or HEIDENHAIN iTNC 530 control system can be selected for controlling the machine
13.07.2016
Machining centres > PRIMA
fully enclosed machining centre with bed arrangement into shape T with horizontal spindle axis and rotary table
according to technological needs the machines can be extended with modules of automatic tool change and automatic pallet change
universal and special technologies of cutting operation incl. the most advanced technologies of five-axes and HSC machining
either SINUMERIK 840D or HEIDENHAIN iTNC 530 control system can be selected for controlling the machine
13.07.2016
Special machines > SPEEDtec
high productive machine tool centre for high speed machining of cabinet, plate and dimensional difficult workpieces with maximal weight of 4000 kg
suitable for series production and demanding technological usage
possibility of permanent machining of workpieces with help of two independent spindles from booth sides - saving of machining time up to more than 50%
machine is equipped by automatic tool change (tool change time - 6 sec) and also by automatic pallet change
complete covering ensures the conformity with strict ecological and safety requirements
13.07.2016
Special machines > WRD 150 DUO
the workplace is making by two independent WRD 150 Q machines
both machines have common workspace created by the S30 rotary table and by floor plate
main advantage of this solution is the possibility of permanent machining of workpiece with help of two independent spindles or machining of two different workpieces 
the machines could be directly controlled from operator platform situated separately on every machine, or from control station common for both maschines 
13.07.2016
Special machines > Technologies
Special machines > Technologies
13.07.2016
HPR 50 - vertical manual milling head
manually, semi-automatically or automatically fastening on the machine 
manually positioning and clamping 
manually or semi-automatically clamping of tools 
3,000 R.P.M. / 25 kW / 1,200 Nm
13.07.2016
HUR 50 - universal milling head, manually adjustable
manually, semi-automatically or automatically fastening on the machine
manually positioning and clamping
manually clamping of tools 
3,000 R.P.M. / 20 kW / 1,000 Nm
13.07.2016
HUI 50 - universal milling head, automatically adjustable
automatically fastening on the machine
automatically positioning and clamping
manually or automatically clamping of tools
3,000 R.P.M. / 32 kW / 1,000 Nm
13.07.2016
HPI 50 - 1-axes vertical milling head automatically indexed
semi-automatically or automatically fastening on the machine
automatically positioning and clamping
manually or automatically clamping of tools
4,000 R.P.M. / 37 kW / 1,200 Nm
13.07.2016
HPIT 50 - 1-axes heavy vertical milling head automatically indexed
semi-automatically or automatically fastening on the machine
automatically positioning and clamping
manually or automatically clamping of tool
2,500 R.P.M. / 70 kW / 2,500 Nm
13.07.2016
HOI 50 - orthogonal milling head
automatically or permanent fastening on the machine
automatically positioning and clamping
manually or automatically clamping of tools
4,000 R.P.M. / 37 kW / 1,200 Nm
13.07.2016
HOF 50 - orthogonal milling head continuously positioned (0,001°)
automatically or permanent fastening on the machine
automatically positioning and clamping
manually or automatically clamping of tools
in the development, delivery during the year 2013
4,000 R.P.M. / 37 kW / 1,200 Nm
13.07.2016
HV/V - fork type milling head driven by the spindle
automatically fastening on the machine
automatically positioning and clamping
manually or automatically clamping of tools
3,500 R.P.M. / 22 kW / 500 Nm
13.07.2016
HV/E-H - fork type milling head with electrospindle
automatically or permanent fastening on the machine
automatically positioning and clamping
manually or automatically clamping of tools
20,000 R.P.M. / 43 kW / 120 Nm
13.07.2016
Accessories > Milling attachment
FP 40-10 (FP 50-13) - vertical milling head
accessories for the WH 10 CNC and WHN(Q) 13 CNC machines
milling operations of vertical and inclined surfaces
manually fastening on the machine, manually clamping of tools 
900 (600) R.P.M. / 10 (20) kW / 250 (1,000) Nm


UFP 40-10 (UFP 50-13) - universal milling head
accessories for the WH 10 CNC and WHN(Q) 13 CNC machines
milling operations of different inclined surfaces parallel to any of the principle axes of the machine
manually fastening on the machine, manually clamping of tools
900 (600) R.P.M. / 10 (20) kW / 250 (1,000) Nm
13.07.2016
Accessories > Facing heads
LD 650 - facing head
facing and outside turning or boring of cylindrical, conical and otherwise shaped surfaces of large diameters
manually or automatically fastening on the machine
automatically control of the slide position 

Facing head dia	mm	650
Slide travel U	 mm 	170
Max. speed	R.P.M.	200
Max. torque	Nm	up to 3 322
Total weight	kg	200
13.07.2016
Accessories > Add-on tables
S 5 - S 50
workpiece clamping and positioning in the technological workplaces
they may be multi-applied
control and positioning is integrated in CNC control system 
13.07.2016
Accessories > Clamping equipment
UD - CLAMPING PLATES

optional accessories for the floor type horizontal boring mills 
 

 
UK 500, UK 1000, UK 2000, UK 2500 - CLAMPING CUBES

 
UU 800 - UU 6000 - CLAMPING ANGLE PLATES
13.07.2016
Cooling equipment
CHOV - cooling through the spindle
Basic specifications
Horizontal milling and boring machines
Cooling input:	inside	nozzles
Collecting tank capacity	dm3	900	900
Coolant pump motor power	kW	2,2	2,2
Coolant pump rated pressure	MPa	0,4 - 1(2)	0,3
Pump output (supplied volume) 	1/min	30	50
Floor type horizontal boring mills
Cooling input:	inside	nozzles
Collecting tank capacity	dm3	900	900
Coolant pump motor power	kW	4	2,2
Coolant pump rated pressure	MPa	1,38/2,58	0,43
Pump output (supplied volume)	1/min	30	60
Machining centres - TOStec
Cooling input:	inside	nozzles
Collecting tank capacity	dm3	900	900
Coolant pump motor power	kW	2,2 (4, 4, 8)	2,2
Coolant pump rated pressure	MPa	1 (2, 3, 4)	0,3
Pump output (supplied volume)	1/min	30	50
CHZ - outside cooling through the nozzles

Basic specifications
Horizontal milling and boring machines (CHZ 13/15)
Collecting tank capacity	dm3	200
Coolant pump motor power	kW	0,8
Coolant pump rated pressure	MPa	0,3
Pump output (supplied volume)	1/min	32
Floor type horizontal boring mills (CHZ 130-150)
Collecting tank capacity	dm3	900
Coolant pump motor power	kW	2,2
Coolant pump rated pressure	MPa	0,43
Pump output (supplied volume)	1/min	60
Machining centres - TOStec
Collecting tank capacity	dm3	900
Coolant pump motor power	kW	2,2
Coolant pump rated pressure	MPa	0,3
Pump output (supplied volume)	1/min	50
13.07.2016
SZP - optional fixture support
it improves significantly the putting off the optional accessories determined for the automatic control of the PICK UP change
number of places in a magazine: 1 - 4
tilting or roll-up doors
possibility of delivery of special auxiliary rack placed on the working rotary table


Chip conveyor

together with transport is possible to separate cooling liquid
it is possible to keep it or to transport it back into machine system
 
Spindle guiding support - short, long

it ensures a significant increase in the rigidity of the work spindle
ii is recommended for power machining or also for precise machining with the spindle traveled out to a greater extent


Workpiece and tool probes

measuring probes supplied by leading specialized companies HEIDENHAIN, RENISHAW etc.
13.07.2016
Standard accessories
List of standard equipment:
Anchoring hardware kit
Pull studs for tool clamping
          - 30 pcs for design without ATC
          - for ATC design - according number of tools in magazine
Spindle taper brush
Set of service and maintenance tools
Set of consumable parts kit
Accompanying technical documentation including operating manual
Spindle guiding support - short PVK 10-170       	WH 10 CNC
Spindle guiding support - short PVK 105-250	WH(Q) 105 CNC
Spindle guiding support - short PVK 112	WHN 110(Q, MC)
Spindle guiding support - short PVK 130	WHN 130(Q, MC)
Spindle guiding support - short PVK 13-300	WHN(Q) 13 CNC
Spindle guiding support - short PVK 100	PRIMA
Spindle guiding support - short PVK 112	OPTIMA
Spindle guiding support - short PVK 130	VARIA
13.07.2016